High Performance Two/Three/Four Rolls Rubber Calender for Making Rubber Sheet

• Customization: Available
• After-sales Service: 24hours After Sales
• Warranty: 1 Year
• Model NO.: DH
• Control Type: Artificial
• Automatic Grade: Manual
• Power Source: Mechanical
• Type: Open Mixing Mill
• Transport Package: Wooden Case
• Specification: xk series
• Trademark: DAHUA
• Origin: China
• HS Code: 84778000
• Package Size: 7000.00cm * 4000.00cm * 3800.00cm
• Package Gross Weight: 52000.000kg

Product Description

High Performance Two/Three/Four Rolls Rubber Calender for Making Rubber Sheet

Product Description

Model	XY-3l 630	XY-3l 1120A	XY-3l 1400	XY-3l 1200 XY-3l 1500	XY-3l 1730	XY-3l 2130
Roll diameter(mm)	230	360	400	450	610	710
Roll working length(mm)	630	1120	1400	1200(1500)	1730	2130
Roll speed ratio(mm)	1:1:1 1:1.42:1	1:1:1 0.733:1:1 0.733:1:0.733	1:1:1 1:1.383:1.383 1:1.383:1	1:1:1 1:1.5:1	1:1:1 1:1.4:1	1:1:1 1:1.48:1
Middle-roll linear speed(m/min)	7.97	7.0-21.06	8.8-26.39	8.36-25.08	5.4-54	8-50
Adjusting nip product thickness(mm)	0-7	0-10	0-10	0-6	0-20	0-20
Min.calendering product thickness(mm)	0.2	0.2	0.2	0.2	0.2	0.15
Calendering product width(mm)	100-500	500-920	1200	1100(1400)	1500	1900
Motor power(KW)	7.5	40/13.3	55/18.5	75/25	132	185
Overall dimensions(mm)	2570X740x 1500	5500x1640x 2120	6500x1500x 2440	7120(7420)x2200x 2900	7010x3950x 3730	7650x4560x 4080
Weight(kg)	~4200	~12750	~26000	~27000	~52000	~67000

Model	XY-4l 630	XY-4l 1120A	XY-4l 1400	XY-4l 1730	XY-4l 2130
Roll diameter(mm)	230	360	400	610	710
Roll working length(mm)	630	1120	1400	1730	2130
Roll speed ratio(mm)	1:1:1:1	0.73:1:1:0.73	1:1.383:1.383:1	1:1.4:1.4:1or 1:1.4:1.4:1.4	1:1:1:1 1:1.48:1
Middle-roll linear speed(m/min)	2.1-21	6.7-20.1	8.8-26.39	8-50	8-50
Adjusting nip product thickness(mm)	0-10	10	10	20	0-20
Min.calendering product thickness(mm)	0.2	0.2	0.2	0.15	0.15
Calendering product width(mm)	100-500	500-920	1200	1500	1900
Motor power(KW)	15	55/18.3	75/25	160	185
Overall dimensions(mm)	3300x940x2350	6000x1620x2490	6500x1970x2740	7010x4105x3730	7650x4560x4080
Weight(kg)	~4800	~14650	~18650	~62000	~67000

Application
The calender is mainly used for single-face and double -face once continuous coating of card, canvas and other woven material, sheeting rubber stock , calendaring thin rubber sheet of inner liner and airtight layer of the radial tire.
Structures features
1.Roll is made of chilled cast iron alloy , through finish machining, with smooth and wearable surface, arranged in "s" shape , drilled on roll circumference, having good heating and cooling effects.
2.For increasing calendaring accuracy, set preloading device, axis cross device and bending resistance device, etc. On rolls in order to eliminate bending caused during working.
3.Single motor drives each calendaring roll, friction ratio of which can be regulated by pulling key so as to meeting different processes.
4.Emergency stop is available for protecting operators and equipment.
5.Electric control adopts imported PLC , guarateeting control on the safe side, easy operation and high automation.

Technical parameters

Model and  specification	Roll diameter  ×Length	Linear speed of front (m/min)	Thickness for calendering(mm)	Rolling  width(mm)	Motor  power(KW)	Weight(t)
XY-2I1120	360x1120	1.5~15	≥0.20	900	40	8
XY-2I1400	400x1400	1.5~15	≥0.20	1200	55	12
XY-2I1600	560x1600	2~20	≥0.20	1400	75	25
XY-2I1730	610x1730	2~20	≥0.20	1500	90	45
XY-2I2030	660x2030	2~20	≥0.20	1800	110	80
XY-2I3000	820x3000	2~20	≥0.20	2800	110	158

 

It is mainly used for one-face and double face once continuous coating rubber sheet of fiber cord, canvas and other woven material ,sheeting rubber stock, calendaring thin rubber sheet of for inner liner and airtight layer of meridian tyre.

1.It adopts peripheral drilled roll with good heating and cooling effects.
2.Axis cross ,pre-loading,pull-back device are set to ensure the product's precision.
3.Each roll is driven by independent motor and speed ratio is adjustable to meet different processes.
4.Control system adopts PLC, safety and reliability , easy operation and high automation.

Model	XY-4Γ1120	XY-4Γ1200	XY-4Γ1600	XY-4Γ1730	XY-4S660	XY-4S1200	XY-4S1250	XY-4S1500	XY-4S1730	XY-4S2030	XY-4S2250	XY-4S2500	XY-4S3400
(mm)  Roll diameter		360	400	560	610	356	400	450	510	610	660	710	820	900
(mm)  Roll working length		1120	1200	1600	1730	660	1200	1250	1500	1730	2030	2250	2500	3400
(m/min)  Drive roll liner speed		2~20	2.5~25	3~30	4~40	3~30	3~30	3.5~35	3~30	5~50	5~50	5~50	5~50	5~50
(mm)  Max.product width		900	1000	1400	1500	500	1000	1200	1300	1500	1600	2000	2200	3100
(mm)  Min.product thickness		0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2	0.2
(kw)  Motor power		55	75	144	160	22×4	30×4	37×4	45×2,  55×2	75×2,  90×2	90×2,  110×2	110×2,  132×2	160×4	220×4
(mm)  Overall dimension	(L)	5010	6320	6180	7140	5350	5780	6060	7150	8380	8550	9350	10760	16970
	(W)	1610	2260	2990	3220	2100	3330	3150	2650	3520	3520	4080	4400	5500
	(H)	2560	2500	4110	4670	2350	3940	3600	3750	4740	5060	5410	5960	8570
(t)  Weight		13	18	45	64	12.5	30	35	45	65	73	82	90	165

 

Detailed Photos

 

About Dahua :
Qingdao Dahua Machinery Co.,Ltd. which was established in 2000 is affiliated to Shandong Rubber Machinery Research Institute.We specialize in scientific research,production and sales of Rubber Machinery.As keeping extensive close cooperation with Qingdao University of science and technology,Shandong University,China University of petroleum,Chinese Academy of Sciences  we have made a great contribution to the development of China Rubber Machinery.
The company has experienced technical team,earnestly the grass-roots staff.We have advanced CNC machines and a variety of large and small mechanical processing equipment,heat treatment equipment and sophisticated detection equipment and introduced advanced UG 3D mechanical design software and performance optimization software in 2006. Our design team can design and manufacture non-standard rubber machinery according to customer requirements.
"Quality first, technology innovation" is the company's business principle,our products were rated as "excellent provincial famous brand" ,"free products" and exported to many countries and regions such as United States,Germany,France,Canada,Australia,South America and so on.With excellent quality and good customer service, the products have been well received among domestic and foreign customers!
We sincerely welcome customers all over the world to visit our company  or call us to have a business negotiation, hope to make a good faith and win-win cooperation with you and common development hand in hand.


Customer Show:

Packaging & Shipping

Hot Sales:

After-sale services:
1. Professional and quick response to your questions within 24 hours.
2. We will communicate with our production dept. and keep you updated about production progress in time.
3. Customized manufacture available for you.
4. Fast delivery to save your time.
5. Good after sale service will eliminate your worry.
6. Long guarantee period of the quality will reduce your cost and trouble.
7. Professional wooden case packing and ocean shipping control to make your order safe and sound.
8. Full sets of technical documents, instruction manual can be provided.

Trade terms:              
We can do FOB, C&F and CIF for your choice

FAQ:
1. How to install the new machine?
Firstly, our machines are designed easy for installation; and we also supply a very detailed operation manual and installation videos to you.  If needed, we'll arrange the technical engineer to service overseas.

2. How to solve the problems during using the machines?
We have special after-sale team ready to solve the problems for our customers at the first time. Firstly, customers can describe the problems to us by email or telephone; sometimes we need you to supply the problem pictures and videos for our technical engineers for reference. After finding the problem, we'll discuss and give you the most effective solution in a short time. If needed, we'll arrange the most experienced engineer to go to your factory for solving your problems as soon as possible.

3. Warranty period and spare parts supply?
We have one year warranty and life-long maintenance. During the first year, if any parts broken not occurred by human, we will supply the new replacement parts freely. 

4. Do you supply OEM service?
Yes. OEM service is available. Our professional designer would make your private idea into being. We will protect your sales area, ideas of design and all your private information.
And we are negotiating with agents and distributors in many countries.


Thanks a lot for your attention on our Machines. Please feel free to leave the message of your specific requirements, we will customize the solution for you.