Hot Sales Rubber Kneader Mixing Machine Dispersion Kneader Banbury Rubber Internal Mixer

• Customization: Available
• After-sales Service: 24/7
• Warranty: 1 Year
• Model NO.: DH
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Color: Green/Blue
• Volumn: Customized
• Transport Package: Wooden Case
• Specification: XSN
• Trademark: DAHUA
• Origin: China
• HS Code: 84778000
• Production Capacity: 30 Sets

Product Description

Hydraulic Banbury Internal Mixer, Rubber Dispersion Kneader, Looking for Oversea Distributor. 10L,20L 35L,55L,75L,110L,150L

Introductions:

This Rubber Dispersion Kneader (banbury mixer) is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials. They are also suitable for mixing a variety of low viscosity materials.

Product Parameters

Model		3L / 5L	X(S)N-20×34	X(S)N-35×30	X(S)N-55×30
Total volume of mixing chamber	L	8 / 15	45	75	125
Working volume of mixing chamber	L	3 / 5	20	35	55
Main motor power	KW	5.5 / 7.5	30	55	75
Tilting motor power	KW	0.55 / 0.75	3.0	4.0	4.0
Tilting angle	°	110-135	140	140	140
Rotation speed of rotor(front/rear)	r/min	0-42	34/28	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.5~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm		3100×1300×2450	3200×1900×2945	3300×1900×2900

Model		X(S)N-75×30	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30
Total volume of mixing chamber	L	175	250	325	440
Working volume of mixing chamber	L	75	110	150	200
Main motor power	KW	110	185	220	280
Tilting motor power	KW	4.0	5.5	11	11
Tilting angle	°	140	140	140	140
Rotation speed of rotor(front/rear)	r/min	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.6~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm	3760×2143×3135	4075×2712×3580	4200×3400×3900	4250×3400×4215

 

Main Structures: 

Mixing chamber:

Manufacture ω plate based on the special technology and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Thermal Resistance: 

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

 

Rotor: 

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

 

Cooling/heating system: 

A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the chamber and the top ram.

 

Tilting mechanism: 

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

 

Dust sealing device: 

our patented sealing technology adopts five kinds of sealing structures and three sealing defensive lines, completely solves the worldwide difficult problem of powder leakage,he sealing system will keep the machine never leak powder within 3 to 5 years.

The stationary seal ring is made from the tin bronze,which size is times than the normal one. and its  structure is specially designed.The sealing system is easy for maintain and replacement.

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.

The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

 

 Main driving system:

The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

We use the hardened-gear reducer which specialized for roll over mixer,it ensure the abrasion resistance, while keeps the gear toughness.

 

Pneumatic control system:

Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.

 
Electric control system:(the motor is Siemens brand)

 Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

 

Advantages:

(1)Maximum Dispersion & High Production

 Double blades, proper clearance & high cooling effect gives excellent dispersion , Its production is 4 to 5 times  thus saving on labor and  the electricity about 30%.

(2)No Foundation Requirement

The Kneader has a common bed plate for all parts and not require foundation. 

(3)Easy Cleaning & Colour Change

 Mixing chamber can be tilted which enables easy cleaning, because of this, different coloured compounds can be made without trouble.

 

Detailed Photos

Packaging & Shipping

About Dahua :
Qingdao Dahua Machinery Co.,Ltd. which was established in 2000 is affiliated to Shandong Rubber Machinery Research Institute.We specialize in scientific research,production and sales of Rubber Machinery.As keeping extensive close cooperation with Qingdao University of science and technology,Shandong University,China University of petroleum,Chinese Academy of Sciences  we have made a great contribution to the development of China Rubber Machinery.
The company has experienced technical team,earnestly the grass-roots staff.We have advanced CNC machines and a variety of large and small mechanical processing equipment,heat treatment equipment and sophisticated detection equipment and introduced advanced UG 3D mechanical design software and performance optimization software in 2006. Our design team can design and manufacture non-standard rubber machinery according to customer requirements.
"Quality first, technology innovation" is the company's business principle,our products were rated as "excellent provincial famous brand" ,"free products" and exported to many countries and regions such as United States,Germany,France,Canada,Australia,South America and so on.With excellent quality and good customer service, the products have been well received among domestic and foreign customers!
We sincerely welcome customers all over the world to visit our company  or call us to have a business negotiation, hope to make a good faith and win-win cooperation with you and common development hand in hand.


Customer Show:

Hot Sales:

After-sale services:

1. Professional and quick response to your questions within 24 hours.
2. We will communicate with our production dept. and keep you updated about production progress in time.
3. Customized manufacture available for you.
4. Fast delivery to save your time.
5. Good after sale service will eliminate your worry.
6. Long guarantee period of the quality will reduce your cost and trouble.
7. Professional wooden case packing and ocean shipping control to make your order safe and sound.
8. Full sets of technical documents, instruction manual can be provided.

Trade terms:              
We can do FOB, C&F and CIF for your choice

FAQ:
1. How to install the new machine?
Firstly, our machines are designed easy for installation; and we also supply a very detailed operation manual and installation videos to you.  If needed, we'll arrange the technical engineer to service overseas.

2. How to solve the problems during using the machines?
We have special after-sale team ready to solve the problems for our customers at the first time. Firstly, customers can describe the problems to us by email or telephone; sometimes we need you to supply the problem pictures and videos for our technical engineers for reference. After finding the problem, we'll discuss and give you the most effective solution in a short time. If needed, we'll arrange the most experienced engineer to go to your factory for solving your problems as soon as possible.

3. Warranty period and spare parts supply?
We have one year warranty and life-long maintenance. During the first year, if any parts broken not occurred by human, we will supply the new replacement parts freely. 

4. Do you supply OEM service?
Yes. OEM service is available. Our professional designer would make your private idea into being. We will protect your sales area, ideas of design and all your private information.
And we are negotiating with agents and distributors in many countries.


Thanks a lot for your attention on our Machines. Please feel free to leave the message of your specific requirements, we will customize the solution for you.